Flame lamination
Flame lamination is an effective method for combining foam with fabric, film or other surface layers. By heating the surface of the foam with an open flame, the surface melts and creates a strong bond with the next material. The result is a durable laminate with new properties — quickly and cost-effectively at high volumes.
When is flame lamination the best choice?
Flame lamination is particularly well-suited when volume requirements are high. The process is fast, making it competitive for series production. It is also a cost-effective method since no additives (such as glue) are needed to bond two materials.
Common applications
- Vehicle interiors
- Textile reinforcement in furniture
- Insulation and protection in gloves
- Prefab products in construction
Which materials are used?
A foam substrate is required for the process to work. The most common are:
- Polyurethane (PUR) – provides a soft feel and durability.
- Polyethylene (PE) – used in, for example, sleeping pads and insulating products.
Advantages of flame lamination
- Cost-effective for high-volume production
- High capacity compared to other techniques (faster process)
- Versatile – can be combined with fabric, foil, nonwoven and more
- Adds properties such as acoustics, comfort, insulation or reinforcement
Quality in every metre
Jirotex has extensive experience in flame lamination and works closely with both material suppliers and customers to find the right combinations. We maintain a documented high level of quality and stability in our production.
Frequently asked questions
The process requires LPG for heating, but is fast and resource-efficient. Emissions are purified to over 99% at our facility.
Primarily automotive and interior, but also construction and industrial solutions where volume and durability are important.
Acoustics, durability, comfort, insulation and protection are the most common.
Contact us
Get in touch for problem-solving, answers to questions, quotes, or if you want to start a project together.
